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EUROPE
PALLETIZER
up to 500 kg payload
RD / ZD / MD
Series
»Simple and friendly« »40 years of experience and Kawasaki Palletizer
INTO THE FUTURE state-of-the-art robot techno-
logy« Synergy Power
An extremely compact and light-weight design Using the existing robot series, Kawasaki Robotics The data is telling its own tale! From 2,800 cycles
Palletizing jobs in different forms the basis for high speeds and rigidity as well developed the Palletizer Series. Within this series, per hour (see table) of the RD080N up to 500 kg
weight classes are the domain as an enormous reach. robots of the R-, Z-, and M- Series are used as payload of the MD500N, these robots are building
of this application orientated the basis for the equivalent palletizer. Especially a powerful and varied selection for your highest
robot series designed for palletizing, these robots are the ideal demands.
»Your goal is our task« working machines for this application.
It was Kawasaki‘s intelligence and flexibility which
made them build the most powerful robots in their
class. Combined with a high-end control system, Flexibility
they reliably meet the demands of the most varied The right robot for each type of palletizing
application fields – now, in the near and far future. application. Cycle time, payload or max. working
envelope. Based on the application focus you
can find the applicable Robot Model to do the
duty with maximum power.
2 3
RD / ZD / MD
Series
MO DEL RD080N ZD130S ZD250S MD400N MD500N Standard specifications
Degrees of Freedom 4 Axes
Maximum Reach*1 2100 mm 3255 mm 3255 mm 3142 mm 3142 mm
Maximum Payload 80 kg 130 kg 250 kg 400 kg 500 kg 1175 1967
2065 Working range
Axis 1 ±180° ±180° ±180° ±180° ±180° 325 1740 based on point P
Axis 2 +140° ~ -105° +90° ~ -50° +90° ~ -50° +90° ~ -45° +90° ~ -45°
Maximum Stroke
Axis 3 +40° ~ -205° +15° ~ -120° +15° ~ -120° +14° ~ -125° +14° ~ -125°
Axis 4 ±360° ±360° ±360° ±360° ±360° 250
Axis 1 180°/s 135°/s 95°/s 80°/s 70°/s Point P
Axis 2 180°/s 110°/s 90°/s 70°/s 65°/s
Maximum Speed
Axis 3 175°/s 130°/s 95°/s 70°/s 45°/s
Axis 4 360°/s 400°/s 190°/s 180°/s 160°/s
2 2 2 2 2 1100
Max. torque of inertia (payload) Wrist 13.7 kg/m 50 kg/m 100 kg/m 200 kg/m 250 kg/m
Repeatability ± 0.07 mm ± 0.5 mm ± 0.5 mm ± 0.5 mm ± 0.5 mm
(Measure Point: Center of Flange) 2510
3521
Weight 540 kg 1350 kg 1350 kg 2650 kg 2680 kg
2
Palletizing performance data * 2800 cycles/h 1800 cycles/h 850 cycles/h 740 cycles/h 600 cycles/h
(vertical/horizontal) (80 kg) (60 kg) (250 kg) (400 kg) (500 kg) 1160
2
RD080N* : 75 mm/900 mm 3
3 * 900 cycles/h 1500 cycles/h
RD080N* : 400 mm/2000 mm (80 kg) (130 kg)
ZD/MD: 400 mm/2000 mm
600
Controller E42 E43 E43 E44 E44 MD500N: 856
588 598 600 MD400N: 624
Color Munsell 10GY9/1 equivalent
Installation Floor MD400N/MD500N
Temperature 0-45°
Humidity 35~85% (no Dew, nor Frost allowed)
Ambient Conditions Installation Ambience must be free of:
Others • Inflammable or corrosive Liquid or Gas
• Electric Noise Interferences
input 12 12 12 12 12
Application Media Upper Arm output 8 8 8 8 8 Working range
based on point P
air pipes 2 x 10 mm Ø 2 x 12 mm Ø 2 x 12 mm Ø 2 x 12 mm Ø 2 x 12 mm Ø 370.8 2100
150 1080
1
* Distance between center of Axis 1 and center of flange.
RD080N, MD400N and MD500N are using a compensating 5th axis to eliminate the parallelogram 244 298
158
165
870 1050 Point P
1400 2079.2
1696.5
680
277 307
1231.5
RD080N
4 5
RD / ZD / MD
Series
Standard specifications MODEL E42 E43 E44
Number of Controlled Axes 5 (16) 4 (16) 5 (16)
Servo Motors Brushless AC Servomotors
Position Detectors Absolute Encoder
998 2257
300 1450 255 Working range Servo System Full digital servo system
based on point P
Programming Block or AS-Language
Coordinate Systems Joint, Base, Tool, external Tool
270
Motion Control Joint-, Linear- and Circular interpolated
Point P External Motor power, Signal HOLD, etc.
Input 32 (optional 128)
1250
Signals Output 32 (optional 128)
Analogue Input 8/16
3075.3 (optional)
Analogue Output 4/8/12/16
(optional)
670
Memory 8 MB (ca. 80.000 steps)
External Memory 2 x USB
PC, Network, etc. 2 x RS-232C, 2 x Ethernet
810 Data Interfaces © © © © © ©
Fieldbus (optional) DeviceNet , PROFIBUS , PROFINET , INTERBUS-S , Ethernet/IP , CC-Link ,
© © ©
CANopen , Modbus TCP , Control Net
Teach Pendant 6.4“ TFT LCD with Touch Panel, Emergency Stop SW, Teach-Lock, Deadman SW,
ZD130S/ZD250S Motor power, Program start, Hold/Run
Operation Panel Emergency Stop SW, Control Power, TEACH/REPEAT
Cable Length (Controller – Arm), 10 m (Arm: optional up to 40 m), (TP: optional up to 30 m)
(Controller – Teach Pendant)
Dimensions (WxDxH mm) 730x550x1200
Weight (kg) 195
Power Requirements AC 380-415V ± 10%, 50/60Hz, 3 Phases, 9,9kVA
The E-Controller – technically mature, easy to operate Ground <100Ω, Max. Leakage Current 10mA
and powerful Safety Category 3, Performance Level d (EN ISO13849-1:2008)
Ambience Temperature / Humidity 0-45°C / 35-85% (no Dew, nor Frost allowed)
Compact, upgradeable and user-friendly System Color Munsell 10GY9/1 equivalent
A maximum of 10 external axes may be integrated, Ultra-fast execution of programs, loading and storing Note: Not all Options can be combined.
up to three of which in the controller housing (E4x). processes as well as a precise continuous-path con-
All established bus systems (Interbus, Profibus, Pro- trol and much more thanks to the up-to-date proces-
fiNet…) are supported. The integrated Soft PLC may sor design and powerful components. 8 MB RAM
be edited via Teach Pendant or even more comfortab- (80,000 steps) and USB interface as standard.
ly at the PC (option). Custom-tailored user interfaces
may be programmed and used for the simplified Maintenance
control of the robot and also peripheral devices. »Simple and friendly« – Due to the optimized modular
Motor voltage ON and program start may be activa- configuration of the Kawasaki control, maintenance
ted directly via the manual control unit. The parallel work is exceptionally user-friendly. Furthermore
display of two information screens (e.g. position and integrated service and diagnosis tools guarantee
signal data) facilitates the process control. increased safety in operation. Remote diagnosis via
Ethernet is also included in the standard package.
6 7
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