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INTRODUCTION
Corrosion- It is the gradual destruction of materials
(usually metals) by chemical or electrochemical
reaction with their environment. Corrosion
engineering is the field dedicated to controlling and
stopping corrosion.
There are three main components necessary for
corrosion to occur:
Metal (example: iron)
Oxygen (usually from the atmosphere)
An electrolyte (usually water)
Prevention and Control of Corrosion
Corrosion prevention techniques can be
generally classified into 6 groups:
•Environmental Modifications
•Metal Selection and Surface Conditions
•Cathodic Protection
•Corrosion Inhibitors
•Coating
•Plating
Environmental Modification-
• Methods to reduce the sulfur, chloride or oxygen content in the
surrounding environment can limit the speed of metal
corrosion.
• For example, feed water for water boilers can be treated with
softeners or other chemical media to adjust the hardness,
alkalinity or oxygen content in order to reduce corrosion on the
interior of the unit.
Metal Selection and Surface Conditions-
• Proper monitoring and the elimination of unnecessarily
vulnerable surface conditions, along with taking steps to
ensure that systems are designed to avoid reactive metal
combinations and that corrosive agents are not used in the
cleaning or maintenance of metal parts are all also part of
effective corrosion reduction program.
• The development of new alloys, designed to protect against
corrosion in specific environments are constantly under
production. Nickel alloys and titanium alloys are all examples
of alloys designed for corrosion prevention.
• Cathodic Protection- This method, known as a sacrificial
system, uses metal anodes, introduced to the electrolytic
environment, to sacrifice themselves (corrode) in order to
protect the cathode.
• In a sacrificial system, metallic ions move from the anode to
the cathode, which leads the anode to corrode more quickly
than it otherwise would. As a result, the anode must
regularly be replaced.
Example: Using Mg blocks in ships
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