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Quality Function Deployment
What is QFD?
Benefits of QFD
QFD Methodology
The Four Phases
Product Planning
Design Deployment
Manufacturing Process Planning
Production Planning
Managing the QFD Process
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Quality Function Deployment
What is QFD?
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Quality Function Deployment
QFD from the Japanese -
The 3 main goals in implementing QFD are:
1.Prioritize spoken and unspoken customer wants and needs.
2.Translate these needs into technical characteristics and
specifications.
3.Build and deliver a quality product or service by focusing
everybody toward customer satisfaction.
Quality Function Deployment - “Customer
Driven Product / Process Development”
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Quality Function Deployment
Definition of Quality Function Deployment :
A system for translating customer requirements into
appropriate company requirements at each stage from
research and product development to engineering and
manufacturing to marketing/sales and distribution
Prerequisites to QFD are ‘Market Research’ and ‘VOC gathering’.
As QFD is the process of building capability to meet or exceed customer demands, understanding the
market, knowing the various customer segments. what each customer segment wants, how important
these benefits are, and how well different providers of products address these benefits are some of the
key precursors to a successful QFD. These are prerequisites because it is impossible to consistently
provide products / services which will attract customers unless you have a very good understanding of
what they want.
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Quality Function Deployment
Why was QFD developed?
QFD was developed in Japan in the late 1960s by Professors Yoji Akao and Shigeru Mizuno.
The Professors aimed at developing a quality assurance method that would design customer satisfaction into a
product before it was manufactured. Prior quality control methods like Ishikawa were primarily aimed at fixing a
problem during or after manufacturing.
Key Rationale:
1 Customers are our number one concern. Satisfied customers keep us in business.
Therefore, we must have an excellent understanding of their needs.
2 Proactive product development is better than reactive product development. QFD can help
a company move toward a more proactive approach.
3 Quality is a responsibility of everyone in the organization. QFD is a team methodology
which encourages a broader employee involvement and focus.
4 The QFD methodology helps an organization determine the most effective applications for
many engineering and analytical tools such as: Problem Solving, FMEA and Statistical
Process Control.
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